First step was to loosen the alternator mounting bolts
...and the clamp bolt on the slotted strap bracket
...so that the alternator can be swung inwards and the old belt removed. This will be replaced.
The pullet is held on by 4 7/16 bolts with spring washers
Once the 4 bolts are out the pulley comes off. I cleaned it up and resprayed it where the powder coat was coming off.
Remove to hose |
The pump is held on by 4x 1/2 inch studs, 3 are the same length and one is longer.
Unscrewing pump mounting bolts. |
Long bolt next to new pump. The long bolt passes through the thickest point of the pump and so penetrates only as far into the block as the shorter bolts. |
The old pump was removed, which is when I discovered I should have drained the block as there was more coolant to be released once the pump was off! Its gasket could then be pulled free. It wasn't in good condition
Old gasket was decidedly dodgy |
New pump compared with old. |
Refitting is as they say the reverse of dismantling. You need to clean all mating surfaces carefully so that the gasket can seal. I didn't encounter any problems.
Refit top and bottom hoses |
Pump on- refit pulley and alternator belt- check and adjust belt tension. |
Start the motor and run it until the top hose becomes hot, then stop the motor and repeat top-up as described above.
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